Injection Moulding & Plastic Manufacturing Services



Plastic moulding



We work with you by bringing together a team of experts to evaluate, plan and troubleshoot before any significant investment in design and tooling is made. With over 60 years of experience in all aspects of moulding, we tackle every project in two distinct phases:

Product design and Assembly

BSA works with customers to develop creative design solutions ideally suited for manufacturing and assembly. With our strong relationship with product design companies we can take you project from a sketch to CAD models and prototype models. At each stage of this development we refine the product to engineer out any issues that will compromise or complicate the production process


Injection mould tools require a significant investment in both cost and effort. Working closely with many selected toolmakers in the UK and worldwide, our extensive knowledge, experience and comprehensively detailed tooling specifications, ensures you have the right tool, at the right time, with the right long term results.



The transformation of an idea into a product, ask the experts to help ensure the design can be produced as cost effectively as possible.


Tooling is as much an art as it is a science, and is at the heart of any successful moulded product.


From 1g to 10Kg, we have the answer to meet your need in a wide variety of materials


We can assemble your product and dispatch to different destinations, including direct to your clients if needed. We take pride in packaging our reputation.

Leading Edge in Plastic Manufacturing


In-mould Decoration

BSA has lead the way in in-mould decoration, and we continue to develop and evolve this technical skill. We produce a completed product, directly off the moulding machine, to your design requirements, with no post-moulding label application or printing. When traditional finishing techniques are needed, such as self-adhesive labelling, silk-screen printing, tampo printing, or the application of hot-foil blocking, BSA provides the capability and the expertise.

Point-of-Purchase Display

BSA has over 60 years’ experience in the design and manufacture of retail display solutions and tool development. We offer partnership in design and manufacture, and we can decorate and assemble your PoP display, as well as packaging, warehousing and distribution.

Experience in all Materials

There are products which cannot benefit from this technology – where the product demands specified materials. BSA moulds across the spectrum – from standard polypropylenes to long glass fibre nylon, from polystyrenes to ABS, acetal and polycarbonate. Whatever the application, we work with our customers to the best material solution, in cost and performance.

Plastic Manufacturing

Do you have any questions ? We’ll call you!


The best equipment produces the best products


UK Plastics Manufacturing MachinesWe continually re-invest in new equipment. Each plastic injection machine is of the latest CNC controlled design, complete with robot automation. We have the capacity to injection mould your product, whether it is 2mm sq and weighs 5 grams or 1.2-metre sq and weighs 10.5 kg.

You will best appreciate the high standard of our factory by visiting and seeing it for yourself.


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